Posts Tagged ‘OSHA’

OSHA Updates Multi-piece and Single-piece Rim Wheel Charts and Manuals

Tuesday, January 3rd, 2012

OSHA just announced that updated charts and manuals for servicing multi-piece and single-piece rim wheels are available, and that updated manuals will soon be distributed to the regulated community.

In updating this information, OSHA decided not to print large posters with the updated information, but to provide an 8.5 inch by 11 inch printed manuals containing this information that employers could use in the shop as an alternative to displaying the large posters. The manual would be more portable and accessible than a large poster, which employers typically mounted on a wall.

To reduce the distribution burden, OSHA will print and mail the manuals, but not the posters. The posters, as well as the manuals, will be available in electronic files (PDF) on the OSHA Web site at http://www.osha.gov/publications (and type “tire chart” in the search field).

OSHA also is revising the content of its two existing charts. The “Multi-piece Rim Matching Chart” will provide an updated list of multi-piece rim wheel components, both current and obsolete, while the “Demounting and Mounting Procedures for Truck/Bus Tires” chart will consist of two separate charts entitled “Demounting and Mounting Procedures for Tubeless Truck and Bus Tires” and “Demounting and Mounting Procedures for Tube-Type Truck and Bus Tires.”

Consistent with these revisions, OSHA is amending the definitions of “charts” in paragraph (b) of the standard to refer to the new Department of Labor charts (i.e., manuals or posters), or to any other information or poster that provides at least the same instructions, safety precautions, and other information contained in OSHA’s charts, and that is applicable to the types of rim wheels the employer is servicing.

OSHA Top 10 Violation: Electrical Safety Explained

Wednesday, December 21st, 2011

The use of electricity has become so common that many people ignore or overlook the dangers it presents. Accidents caused by electricity are largely due to poor maintenance of electrical cords and equipment, improper use of electrical equipment, and unsafe working conditions. Three of the most common issues with electrical safety in a dealership are:
1. Access to Electrical Junction Boxes
2. Proper Breaker Box Labeling
3. Use of Extension Cords as Permanent Wiring

New Tire Charts from OSHA

Monday, December 5th, 2011

There has been a lot of buzz lately over tires. It seems like even touching them is regulated by some federal agency or another. Additionally, I’ve read a few lawsuits, where questions of dealership liability in accidents have been raised, and that doesn’t begin to touch the proliferation of information around waste tire generation, storage or hauling.

So I was not surprised to read that OSHA has revised materials addressing handling and storage standards for workers servicing single-piece and multi-piece rim wheels.

“These updated materials will provide readily accessible information on how to prevent worker injuries and deaths from tire-servicing incidents,” said Dr. David Michaels, Assistant Secretary of Labor for OSHA. “The new format and easy access will simplify compliance with the standard by helping employers provide their workers with vital servicing information.”

The list of Revised Charts

Demounting and Mounting Procedures for Tube-type Truck and Bus Tires Chart

(OSHA 3402) (English: PDF)

Demounting and Mounting Procedures for Tubeless Truck and Bus Tires Chart
(OSHA 3401) (English: PDF)

Multi-Piece Rim Matching Chart
(OSHA 3403) (English: PDF)

Servicing Multi-Piece and Single-Piece Rim Wheels 29 CFR 1910.177 Manual

(OSHA 3421) (English: PDF)

 

You can also download all of these resources and other publications on OSHA’s Publications page.

Does the Respiratory Protection Standard Apply to You?

Friday, November 4th, 2011

Reading through the 124 pages of OSHA’s new publication, Small Entity Compliance Guide for the Respiratory Protection Standard, there are a few helpful things for dealerships and service centers. Here is one of them. Use this handy checklist to determine if you actually need a respiratory protection plan.

CHECKLIST FOR PERMISSIBLE PRACTICE

Hazard Determination
Is there a hazardous atmosphere in your workplace, which has (check all that apply):


 

If you did not check any of the boxes above, the Respiratory Protection standard does not apply to your workplace. If you checked any of the boxes above, the Respiratory Protection standard may apply to your workplace. OSHA requires use of the following methods to control the hazardous atmosphere(s) in your workplace:

If you did not check both of the boxes above, the Respiratory Protection standard does apply to your workplace, and you must develop a written respiratory protection program that is specific to your workplace.

How Do You Know if Your Safety Program Is Working?

Friday, October 7th, 2011

How do you measure success? You look for things that you can track and measure. These key indicators are pretty standard, and should be documented and communicated as part of your safety program:

•Workplace inspections (KPA audits and your myKPAonline.com account are excellent resources)
•Exposure assessments
•Injury, illness, and incident tracking
•Employee input
•OSHA assessment

A note about injury rates: They’re a little misleading because they are lagging indicators- they do a great job at showing performance under past circumstances and are not reliable for predicting future performance (but you still have to track injury rates for reporting to regulatory agencies- so don’t ignore them).

 

Get a clear picture of where your program is headed: Culture predicts outcomes.

•Track work practices and sustained behaviors that increase or reduce hazards
•The level that culture supports safety objectives and activities
For example, how fast are issues addressed in your myKPAonline account?
•Workers’ interest in safety activities and behaviors
•The value placed on workplace safety by senior leadership compared to other objectives

Yes, OSHA Can Cite Your Dealership for Workplace Violence.

Thursday, September 15th, 2011

This month, OSHA issued a new instruction for enforcement procedures for investigating or inspecting workplace violence incidents. It is effective in all Federal OSHA jurisdictions (State agencies are strongly encouraged to adopt this instruction), and tells field offices how to conduct inspections in response to workplace violence. While background studies for this enforcement have been ongoing since 1996, this is the first time that OSHA has issued an instruction that clarifies and explains the Agency’s policies and procedures around holding employers accountable for preventing workplace violence.

Here are the basics of what you need to know about the instruction:

  • This directive does not require an OSHA response to every complaint or fatality of workplace violence or require that citations or notices be issued for every incident inspected or investigated, but any of these events initiate an inspection if workplace violence is suspected as a hazard.
  • It provides general enforcement guidance to be applied in determining whether to make an initial response and/or
    cite an employer.
  • An instance of workplace violence is presumed to be work related if it results from an event occurring in the workplace.
  • Employers may be found in violation of the general duty clause if they fail to reduce or eliminate serious recognized hazards.
  • Classifies four types of workplace violence
  • Identifies high-risk factors for workplaces, including contact with the  general public, handling money and valuables, delivering passengers goods or services, or located in areas with high crime rates.

 

Changes in inspections

  • Inspectors should gather evidence to demonstrate whether an employer recognized, either individually or through its industry, the existence of a potential workplace violence hazard affecting his or her employees.
  • Investigations should focus on the availability to employers of feasible means of preventing or minimizing workplace violence hazards.

 

What it means for employers

  • In workplaces where a potential for violence against employees has been identified, the employer should develop and implement a workplace violence prevention program.
  • Keep documentation of “feasible means of abatement” on hand, including any precautions or protective measures taken by the employer to prevent or minimize workplace violence. Include a security plan, training plan, presence of a preventive plan, or other safety documents.
  • Maintain five years of injury illness records on site, including workers’ compensation records, insurance records, police reports, security reports, first-aid logs, employee emergency action plans, OSHA 300 logs, union complaints (if applicable),  past complaints or grievances noting a particular hazard, meeting minutes where workplace violence issues are discussed, and accident or near miss logs.

 

Further reading:

Enforcement Procedures for Investigating or Inspecting Workplace Violence (PDF download)

OSHA’s new Workplace Violence page

OSHA Safety and Health Topics Workplace Violence

OSHA’s Hazard Communication Requirements Explained

Wednesday, August 31st, 2011

There are five parts to an effective Hazard Communication program at your dealership. Your central record keeping should include a written program that demonstrates a commitment to chemical safety by management, Material Safety Data Sheets (MSDS) for every chemical on premise, a chemical inventory listing including quantities on premise, and documentation of all employee training activities around chemical safety. Additionally, make sure that all primary and secondary containers are properly labeled.

Keep up with these five things, and you’re in compliance with OSHA’s Hazard communication standard. Here are some more references about Hazard Communications on the web, and in video.

Hazard Communication at top of OSHA Top 10, 2010

How KPA helps dealerships create safety programs that comply with OSHA

Take two minutes and watch this video by Safety Engineer, Glorianna Cooley. She explains the core concepts around OSHA’s Hazard Communication Requirements and what they mean for dealerships and service centers.

Worth a Read

Friday, August 19th, 2011

Compliance Tip of the Month

Friday, July 1st, 2011

Training Requirements for Dealership EmployeesTraining Requirements for Dealership Employees
The quick guide to training: who needs it, in which areas and departments, for which enforcement agencies, and how often each training requirement must be renewed. Check the list at http://kpa.co/iSyVAA

Quick Take: Required PPE for Dealership Employees

Friday, June 10th, 2011

Employers are required to provide personal protective equipment at no cost to the employee [OSHA's Final Rule].

Substandard personal protective equipment (PPE) is the sixth most cited auto dealership violation for 2010. OSHA requires the use of PPE to reduce employee exposures to hazards in the workplace, and when used correctly, PPE saves lives and money.

For the most part, state regulatory standards are in line with federal OSHA standards for PPE, but it is a good idea to talk to the KPA engineer in your area to make sure that your facility is in compliance with state and local policies.

Each department at a dealership has to fill out a written PPE hazard assessment.  This assessment includes:

  • descriptions of the department’s  hazards that employees are exposed to on a daily basis
  • PPE provided by the dealership to protect the employee from that hazard.

A typical example of a hazard in located in the parts department would be a key cutting machine.  The hazard is the exposure of the eyes to metal shavings. The dealership would mark that safety glasses are provided to employees when using the key cutting machine.  These assessments must be renewed on an annual basis.

Here is the basic list of personal protective equipment at dealerships (assuming a service bay at the facility):

  • Respiratory: Proper respiratory equipment to protect against particulates and fumes depending on the job function. Make sure to that any employee needing a respirator completes a medical evaluation and a fit test before donning a respirator.
  • Noise exposure: ear plugs, ear protectors, or ear muffs depending on the noise level and length of exposure.
  • Eye and Face Protection: safety goggles, wrap around frames, visors, face shields, masks depending on risk exposures. [related article] Eye and face protection needs to be marked with a manufacturer’s brand (this helps the OSHA inspector determine that the PPE meets with ANSI standards).
  • Proper footwear: work boots, not tennis shoes in the service bay.  Work boots are currently under a cost exemption.  They are the only pieces of PPE that the employer is not required to provide at no cost to the employee.
  • Hand protection: Electric Shock Insulated gloves if working with electrical components [EV service technicians], protection against skin absorption of harmful substances, severe cuts or lacerations, abrasions, punctures, chemical burns, and thermal burns depending on risk exposure.
  • Training: [list of all required training for dealerships, including PPE requirements and frequency]

Watch this two minute video. It explains what kinds of personal protective equipment are needed at the dealership, how to comply with OSHA standards, and a real example of PPE that saved a technician’s head.